Qualitek mR: Muti-Range Leak & Flow Tester
The proven standard for fast, reliable leak testing in light- to-medium duty industrial applications.
Qualitek mR combines the latest advances in multi-range (mR) leak and flow testing technology with the expertise and reliability of Uson.
Versatile & Affordable
For many years, Qualitek has been the proven standard for fast, reliable leak testing in industrial markets. this versatile and affordable product offers high-quality and accurate results for light- to medium-duty industrial leak testing applications.
Today’s mR line combines the best features of predecessors into one efficient and easy-to-use tester. Backed by Uson’s world-renowned reputation, Qualitek mR sets a new benchmark of accuracy and dependability in leak testing equipment for multi-range leak and flow testing equipment. Designed to be used on the benchtop or mounted into automated systems, the Qualitek mR is impressively simple to use. The convenient and easy-to-read display lends efficiency and helps prevent errors.
Qualitek mR is a highly configurable system that accepts a full range of tests and transducers. It contains the most current leak testing technology, including a powerful toolbox complete with a full menu of options including:
• Pressure profile
• Charting
• Data analysis
• Programs storage
• Scroll-and-click control wheel
Qualitek mR Specifications
| Qualitek mR | Notes | |
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| Max Channels - Design | 1 |
Channel Operating Modes
| Qualitek mR | Notes | |
| Synchronous |
Inputs/Outputs
| Qualitek mR | Notes | |
| Max Decision Sensors / tester | 3 | 0 to 5 VDC max |
| Max Sensors / channel | 2 | One sensor is exclusively for temperature compensation. |
| A/D resolution (bits) | 24 | High resolution for greater accuracy. |
| Max Analog Outputs / tester | 1 | 0 to 10 VDC |
| Max Analog Outputs / channel | 1 | |
| Analog Output bits | PWM (~12) | Pulse width modulation (PWM) |
| Maximum 24V DC discrete digital inputs/tester | 11 | |
| Valve Control signals / tester | 16 (Internal) | Configure and control complex pneumatic circuits |
| Maximum 24V DC discrete digital outputs / tester | 5 | Qualitek mR has 5 PLC outputs for decision making |
| Digital I/O Expansion option | 8 in/16 out requires relays for valves | Requires additional PCB |
| Two-handed start support (software based) | Valuable safety feature for semi auomate systems. | |
| Digital I/O Voltage Level | 24 vdc |
Communication Interfaces
| Qualitek mR | Notes | |
| RS-232 ports / tester | 1 | |
| Host USB 2.0 ports | 2 | |
| Device USB ports | 1 | |
| Profibus | ||
| Modbus Serial |
Local Area Network Support
| Qualitek mR | Notes | |
| RJ 45 Ethernet ports | 1 | Connect to a network. |
| Logging to a networked disk | ||
| Emailed alerts | Notify supervisor of consecutive rejects, % rejects and other data. |
Physical Characteristics
| Qualitek mR | Notes | |
| Size (H*W*D) Inches | 9.5* X 13.75 X 13.5 ** *12 inches with base attached **17 inches with filter bowl/regulator attached |
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| Weight lbs | 24 | |
| Color Display size | 8.5" | |
| Color Display pixels | 640 x 480 | Hi resolution graphical user interface |
| Touch screen display | Full operator control from front panel if desired. | |
| Touch scroll control pad | ||
| Front-panel membrane buttons | 5 | |
| Front-panel run / program key | ||
| Front panel start/abort buttons | ||
| NEMA 12 | Indoor protection against common non corrosive liquids and dust. | |
| Integrated pneumatics | Qualitek mR requires no external pneumatics enclosure. | |
| Test Ports | 1 | |
| Calibration Ports | 1 | |
| Test port style | 1/8 NPT Female | |
| Pendant Style Remote Control | Remote control via pendant - useful for when the unit is caged or access is controlled. |
Sensor Types
| Qualitek mR | Notes | |
| Pressure | ||
| Mass flow | ||
| Differential pressure | ||
| Load cell | ||
| Temperature | For the QMR the temperature input is exclusively for temperature compensation. |
Test Techniques / Step Types
| Qualitek mR | Notes | |
| Measure | ||
| Pressure Decay with optional comp & optional cal from 0 to 1 500 psi | Most common test techniques supported for a tester with integral pneumatic circuit. | |
| Mass Flow with optional comp & optional cal from 0 to 20 slpm | ||
| Vacuum decay | ||
| Pressure Increase Chamber Test | ||
| Sealed component test (a.k.a., Metered Chamber Test) | ||
| Occlusion Test | ||
| Auto Zero | ||
| Wait for input | ||
| Coarse Flow | ||
| Vacuum Force Decay | ||
| Differential Vacuum | ||
| Differential Pressure decay; 0 to 15 bar |
Operational Features
| Qualitek mR | Notes | |
| Real time clock | ||
| Program select via Digital Inputs | Interface easily with PLC | |
| Start / Abort via Digital inputs | ||
| Bar code input & control | Select programs according to bar code reader. | |
| Auto Comp & Auto Cal | Built in calibration mode makes calibration easy. | |
| Temp Comp (Pressure change) | ||
| Regulator - closed loop control | ||
| Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2 | Select units familiar to the locale. | |
| Parts Grading | Identify borderline failures for reclaim. | |
| Auto Run Mode | Tester will continue to test automatically until aborted. | |
| Conditional Program Jumps | Jump from program to program based upon conditional inputs. | |
| Accept/ Reject Step Markers – Continuous with timeout | ||
| Accept/ Reject Step Markers - Pulsed |
Data: Statistics and Graphical Displays
| Qualitek mR | Notes | |
| Accept/ Reject / Total Counts | Wide variety of statistical reports to provide valuable information for SPC and SQC. | |
| Min/Max Test Result | ||
| Average Pass/Reject Result | ||
| Standard Deviation of all test results | ||
| Range of test results | ||
| Pressure versus time plot |
Software
| Qualitek mR | Notes | |
| Operating System Software | Unix Based | |
| Run/Program security key | ||
| Password protection | ||
| Hard Disk | ||
| R/W DVD (CD) option | ||
| Addressable Programs | 99 | |
| Internal Test Result storage (test cycles) | 1000 | |
| Sequence | Program link. Stop control, Vent control, Delay time option, Step control | Program complex tests and base decisions on conditional inputs. |
| Sensor Calibration | Software zero & span with option of multi-point linearization per analog input. | Built in calibration mode makes zero and span simple to perform. |
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